Complete solutions for

Vacuum Forming and Compression Moulding

Big Bear employ an expert team of Engineers and Production staff who are extremely knowledgeable regarding the design and production manufacture of technical thermoformed components.


Big Bear has an excellent reputation for delivering high quality parts, on time, allowing us to enjoy long partnerships with our customers over many years.


Big Bear work with only the best material suppliers from around the world, combining the latest developments in material technology with expert moulding technique.


Vacuum Forming

Big Bear Plastic Products Ltd is the UK’s leading manufacturer of technical thermoformed plastic components.

Big Bear specialise in the design, development, prototyping and production of large and medium-sized vacuum-formed parts in single sheet, twin sheet and pressure forming technology.

Big Bear operate the biggest vacuum-forming machines in UK with the capacity to mould parts up to 3.5m by 2.5m!

Big Bear also operates CNC trimming machines, facilities for multi-part assembly, cleaning and packing

Compression Moulding

Big Bear specialises in the design, development, prototyping and production of ultra lightweight interior trim components, such as headliners, door trim panels and parcel shelves.

We manufacture a variety of lightweight reinforced thermoplastics with a huge selection of cover materials, from luxury feel to functional fabrics.
Big Bear operate large 250 tonne presses, ovens and robotic water jet cutting facilities.