Big Bear’s speciality is the production manufacture of large and medium-sized thermoformed parts in a single sheet, twin sheet and pressure forming technology.

Big Bear operate large rotary plastic sheet moulding machines with the unique capability to mould parts up to 3.5m x 2.5m.

Temperature controlled aluminium tools for all our production moulding guarantees high quality, repeatable parts.

Big Bear also operate 9 CNC trimming machines, facilities for multi-part assembly, cleaning and packing.

Big Bear engineers bring extensive knowledge and experience to moulding many different kinds of materials, in all different finishes and thicknesses ranging from heavy duty, thick gauge materials to the most lightweight on the market for the aerospace industry.

We work closely with our material suppliers in refining and developing new materials to best suit the application of the part.

Materials we work with include ABS, HDPE, Polyethylene, PET, Polypropylene, Polycarbonate, TPO and BEAREX.

Big Bear supply a wide variety of vacuum formed components to many different sectors. We will be pleased to discuss your requirements.